Thermal Services

Thermal solutions optimized to meet the stringent demands of high-performance applications

Thermal Design
  • Selection of thermal management components, including heat sinks, thermal interface materials (TIMs), heat pipes, vapor chambers, and liquid cooling systems.
  • Evaluation and optimization of passive and active cooling techniques such as natural convection, forced air cooling, liquid cooling, and phase-change materials.
  • Design of custom thermal solutions tailored to specific application needs.
  • Comprehensive thermal analysis to ensure compliance with operational temperature ranges and improve overall system reliability.
  • Application of principles to optimize manufacturability, assembly, and thermal performance.
Advanced Thermal Simulation
  • Steady-State and Transient Thermal Analysis: Performing simulations to predict temperature profiles under various operating conditions.
  • CFD-Based Thermal Modeling: Utilizing advanced Computational Fluid Dynamics (CFD) tools to model airflow, heat transfer, and temperature distribution in complex systems.
  • Thermal Path Optimization: Identifying and mitigating thermal bottlenecks by optimizing heat transfer paths and component placement.
  • Digital Twin Simulation: Creating virtual models of systems to simulate thermal behavior and evaluate design iterations without physical prototypes.
  • Airflow Analysis: Simulating ventilation patterns to optimize fan placement and airflow efficiency in enclosures and systems.
Thermal Testing and Validation
  • Development of detailed thermal test protocols to validate designs.
  • Conducting thermal cycling, shock, and humidity testing to ensure the long-term reliability of components and systems.
  • Use of thermal imaging, temperature profiling, and data logging to identify hotspots and validate cooling solutions.
  • Validation of transient thermal performance during power surges, operational spikes, and varying environmental conditions.
Enclosure and System-Level Thermal Management
  • Thermal design of enclosures, including optimization of ventilation, placement of cooling components, and airflow paths.
  • Integration of thermal management solutions into system enclosures while ensuring compliance with thermal and mechanical constraints.
  • Validation of system-level thermal performance, ensuring reliability and efficiency in extreme environmental conditions.
Holistic Thermal Management
  • Comprehensive thermal design for systems involving multiple heat-generating components and power sources.
  • Development of risk mitigation strategies for thermal issues such as overheating, hotspots, and component derating.
  • Long-term reliability assessment based on thermal performance and simulation data.
  • Guidance on the selection of thermal materials, processes, and manufacturing techniques for improved performance and cost-effectiveness.

This consulting approach ensures thermal solutions are optimized to meet the stringent demands of high-performance applications, enhancing reliability, efficiency, and manufacturability while minimizing thermal risks.

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